Welding Caps

Welding caps are stays put caps with soft bill and padded sweatband that wicks moisture and absorbs sweaty drips. Available in four popular sizes. The cap has a protective bill, a smooth, round crown with elastic enforced staying power making these welding caps practical.

Welding Caps with Comfort Bands

Welding caps with padded sweatband that wicks moisture and absorbs sweaty drips. Sizes avail.

Welding Caps in Virtual Festival

Rawls-Riley Creations created a Virtual Festival on welding caps. Please check it out to see the welding caps at the show.


Size: Adult M Adult L | Adult XL | Adult XXL

Colors: Black | Blue | Brown | Gray | Green | Orange | Pink | Purple | Red | White | Yellow

Available Welding Caps

Check out the available welding caps below. If you don’t see what you are looking for, please press here to contact Rawls-Riley Creations for assistance.

Protective Flap

The welding cap has the comfortable, skull cap base with the addition of a soft and flexible bill or flap. The bill is ideal to get a bit more protection. Simply turn the cap around to cover an ear or the neck.

Turned Up Works

It was in Decatur that he was drawn to the flat caps; but it was the welding cap that worked best for him. He was definitely a hat guy and he shared that he buys them all over the world. Yes, the bill can be turned up, too.

Engineer Cap Look

To wear the bill toward the front for a bit of shade and a look more like an engineer cap, select the size that is one larger than you would typically use for a ball-cap fit so the circumference is big enough to shifted it back on the head.

Nomex® Heat and Flame Resistant Welding Caps

Welders, pipefitters, power plant workers and many more will definitely want to consider the added value Nomex provides to welding caps. Made with Nomex® fabric, the heat and flame resistant properties only available with DuPont’s Nomex® brand fibers. The material is made by Stern & Stern Industries, Inc. Certificate of compliance is provided with the headwear.

Headwear includes welding caps, do rags and hair bag® do rag for those needing welding caps for long hair.

Funky Welding Cap

At Cassoday, he spied the welding caps right away and made sure he stopped to take a look at them. He explained he had been welding for 30 years and is always on the lookout for caps that stand out and really looked funky. While he saw several that could work, it was the one with apples on a bright, yellow that he took home with him that day. Paul was happy to do the picture. 

Cassoday KS

Turned Around Works

Wearing the welding cap with the bill on the back is practical. It gives a handy place to pull the cap down.

The 30-year Army veteran stopped to check out the welding caps at the Lone Star Rally in Galveston TX. Glad to capture his picture.

Lone Star Rally, Galveston TX


U.S. Military Welding Caps

Check out the various branches. A portion of these sales provide a donation to the USO which helps military families. Press here to learn more about the organization.

  • US Air Force – press here
  • US Army – press here
  • US Marines – press here
  • US Navy – press here

At the Bikes, Blues and BBQ Rally, our neighbor selected the US Navy welding cap his first day at the rally. The next day he stopped by to report that he rode his bike home with his cap on and back again today and he really liked the way the cap stayed on just fine.

He let me take his picture and he looked very nice.

He share his success with the cap with some of his buddies and they made sure they stopped by for a cap, too.

Fayetteville AR

After receiving the US Navy welding cap that was ordered at this web site, Dave, shared his picture. 

Dave R.

Rockaway NJ

Welding Cap Details


Welding Cap Style

The welding cap is a round, kufi style cap with the addition of a protective flap. Breathable, single-layered, round crown eliminates worries about getting a sore spot on the top of your head like sectioned crown caps do with all those seams bunching.


Double Layer Flap

Soft, double-layered, curved flap that shields against heat. The bill is attached along the deeper side of the cap. You’ll appreciate getting a 1/2″ more coverage.


Staying Power

Comfortable, wide circle of elastic is enclosed in the band and it really improves the staying-power of the cap.


Three Layer Band

Three-layer band keeps you comfortable.  The inner layer of wicking draws moisture away from your skin. The enclosed, absorbent terry helps keep the sweat from dripping in your eyes. The outer layer is the welding cap material. Really feels like it is padded!

Many have wicking that is comfortable CoolPlus® (Macro International Pattern #Micro-655). Content: 55% CoolPlus® + 45% polyester. 



Four Sizes Available

Get a comfortable fit and feel. Get the coverage that works better for your preferences and needs. 

  • Adult M has “22” on the label and is Adult M / Circumference – 22″ / 7 Hat Size
  • Adult L has “23” on the label and is Adult L / Circumference – 23″ / 7-3/8 Hat Size. Get this one if you are not certain what will be the best size. It is our most popular size.
  • Adult XL has “24” on the label and is Adult XL / Circumference – 24″ / 7-5/8 Hat Size
  • Adult XXL has “25” on the label and is XXL / Circumference – 25″ / 8 Hat Size

Made in the U.S.A.

All of Welding Caps—Made in the USA

All of our welding caps are original designs by Rawls-Riley Creations. They are 100% made in the United States of America.


How Do I Measure My Head Size?

Press here to learn how to measure your head. It will help in selecting the best size for you or to give as a gift.


Sold Archive

Press here to see the archive of sold welding caps. 

Custom Requests

Reach out and let us know what you are thinking about and we’ll be happy to create something special just for you. Please call 913-397-8071 or email sales@Rawls-RileyCreations.com.

Press here to see about the custom headwear made for other customers.