Military Patrol Caps in Real Sizes Baby to 2XL
Bold, structured style with a defined crown and intentional sizing.
All-Weather builds offer adjustable fit and absorbent terry bands, while Cool-Weather styles add fleece-lined band and ear flaps for warmth where it matters.
Military Patrol Caps with Defined Structure — and Real Sizing
Designed with a structured crown and purposeful fit, these patrol caps bring bold style to everyday wear.
All-Weather styles include adjustable sizing and absorbent terry bands — offered in baby through adult 2XL — while Cool-Weather builds add fleece-lined band and ear flaps in dedicated sizing.
Military Patrol Caps
Real Sizes. Real Fit.
Military Patrol Caps are crafted in dedicated sizes for comfort and structure.
All-Weather styles feature adjustable fit across baby through adult 2XL, while Cool-Weather builds offer structured sizing designed for colder conditions.
All-Weather Caps
All-Weather Military Patrol Caps are available in dedicated sizes based on your head circumference, with overlapping ranges for flexibility.
- 12 Month – Youth S–M: fits approx. 18″–19″ (labeled 18)
- Youth L–XL – Adult S: fits approx. 20″–21″ (labeled 20)
- Adult S–M: fits approx. 21″–22″ (labeled 21)
- Adult M–L: fits approx. 22″–23″ (labeled 22)
- Adult L–1XL: fits approx. 23″–24″ (labeled 23)
- Adult 1XL–2XL: fits approx. 24″–25″ (labeled 24)
Each cap features an adjustable exact-fit Velcro band, allowing you to fine-tune the fit for comfort.
The overlapping size ranges give you flexibility in choosing how you want the cap to sit and feel.
Size up if you prefer lower back coverage or need room for a ponytail.
Cool-Weather Caps
Cool-Weather Military Patrol Caps are available in structured, dedicated sizes based on your head circumference.
- Youth L–XL: 20″ (labeled 20)
- Adult S: 21″ (labeled 21)
- Adult M: 22″ (labeled 22)
- Adult L: 23″ (labeled 23)
- Adult XL: 24″ (labeled 24)
- Adult 2XL: 25″ (labeled 25)
These caps are built with a structured fit and dedicated sizing for a precise, comfortable feel.
Size up if you prefer a fuller look.
Military Patrol Caps – FAQ
Handcrafted
Every Military Patrol Cap is handcrafted in Kansas City using our original designs and patterns, with careful construction and hand-finished details.
Designed for comfort, durability, and real-life wear, each cap is produced in small batches — no shortcuts.
Care – All-Weather Caps
Easy care for everyday wear.
• Machine wash cold
• Air dry or tumble low
• Iron on low as desired
All-Weather caps (except baby size) include a pressed foam bill insert to help hold structure.
If your cap features a lace crown, place it inside a laundry bag during washing to protect the lace.
Care – Cool-Weather Caps
Cool-Weather caps are made from fleece or other winter-weight materials, featuring fleece-lined band and ear flaps for warmth.
• Machine wash cold
• Air dry or tumble low
Cool-weather caps include a pressed foam bill insert to help hold structure.
Your cap will stay soft, structured, and ready for everyday wear.
Setting the Bill Shape
All sizes except baby include a pressed foam bill insert.
The bill may be gently bent by hand to your preferred curve.
For longer-lasting shape, you may use either a wet or heat setting method.
See full step-by-step instructions here:
How to Set the Cap’s Bill (PDF Guide)
Real People. Real Structure. Real Fit.
Military Patrol Caps worn in everyday life — across sizes, seasons, and conditions.
Military Patrol Caps in Real Life — On Real Heads
See How Military Patrol Caps Wear in the Real World
Custom Requests
Love what you see but need something a little different? Some styles, fabrics, and prints sell out quickly—especially small-batch and curated pieces. If something here sparks an idea, let’s talk.
Your new headwear is just a conversation away.
Find the military patrol cap that fits your head — and your season.
With a defined crown, intentional sizing, and options for adjustable all-weather wear or fleece-lined cold-weather protection, these caps are designed for real comfort without compromise.
Handcrafted and ready to ship — choose your size and step into structured style today.
Helpful Resources
If you’d like help choosing the right military patrol size or want more details before you shop, these quick guides may help: